PGTI 6R torque settings

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kingozzi
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Registered for: 7 years 10 months
Car Make: Vw
Car Model: PGTI1.4tsi 172kw 309nm(crank)

PGTI 6R torque settings

Post by kingozzi »

Hey guys, I have a polo 6R GTI 1.4 tsi CTH motor .
I'm planning on removing the head and clean all the carbon build up Ish. And yes I have to remove it because I have a leaking stem seals on cylinder 3.

Can anyone please point me in the right direction for obtaining torque settings for every bolt and nut on this lil engine. And yes I bought these online books/workshop manuals, which turned out to be a bust :bang: :bang:

Thanks in advance
MacMan
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Posts: 4120
Registered for: 22 years 11 months
Car Make: SEAT
Car Model: Tarraco XC 1.5 TSi
Membership No: 478
Location: Co. Cork, Ireland

Re: PGTI 6R torque settings

Post by MacMan »

kingozzi wrote: Thu Jun 18, 2020 7:21 pm Hey guys, I have a polo 6R GTI 1.4 tsi CTH motor .
I'm planning on removing the head and clean all the carbon build up Ish. And yes I have to remove it because I have a leaking stem seals on cylinder 3.

Can anyone please point me in the right direction for obtaining torque settings for every bolt and nut on this lil engine. And yes I bought these online books/workshop manuals, which turned out to be a bust :bang: :bang:

Thanks in advance
To give you the torque settings for ALL the bolts and nuts will be a bit difficult. If you list just the bolts and nuts you need the torque settings for, I can provide them.
'20 SEAT Tarraco XC 1.5 TSi
'12 VW Up! 1.0 MPi

Ex:
'06 Golf MKV GTi
'04 Golf MKIV GTi.:R
'99 Citi Golf 2.0i

Patience is the ability to idle your motor when you feel like stripping your gears.
kingozzi
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Posts: 40
Registered for: 7 years 10 months
Car Make: Vw
Car Model: PGTI1.4tsi 172kw 309nm(crank)

Re: PGTI 6R torque settings

Post by kingozzi »

Ok u can give me the important ones
Flywheel
Main bearings
Big ends
Oil pump
Sump
Cylinder hand main bolts
Valve cover (cam housing )
Cam gears
Timing chain cover
Crank pulley
Air intake
High pressure fuel pump

Thank you good sir
MacMan
Lieutenant-Colonel
Posts: 4120
Registered for: 22 years 11 months
Car Make: SEAT
Car Model: Tarraco XC 1.5 TSi
Membership No: 478
Location: Co. Cork, Ireland

Re: PGTI 6R torque settings

Post by MacMan »

kingozzi wrote: Mon Jun 22, 2020 11:04 am Ok u can give me the important ones
Flywheel
Main bearings
Big ends
Oil pump
Sump
Cylinder hand main bolts
Valve cover (cam housing )
Cam gears
Timing chain cover
Crank pulley
Air intake
High pressure fuel pump

Thank you good sir
Flywheel - 60Nm + 90 degrees

Main bearings - 50Nm + 90 degrees

Big ends (M7 x 0.75) - 20Nm + 90 degrees (renew)
OR
Big ends (M8 x 1.00) - 30Nm + 90 degrees (renew)

Oil pump bolts - 14Nm + 90 degrees
Oil pump drive sprocket - 20Nm + 90 degrees (renew)

Oil level / temp sender bolts - 10Nm

Oil separator bolts - 2Nm + 90 degrees

Sump to engine bolts - 13Nm
Sump to gearbox bolts - 40Nm

Cylinder head main bolts - (renew)
Stage 1 - 30Nm
Stage 2 - 90 degrees
Stage 3 - 90 degrees
Stage 4 - 90 degrees

Order:

10------4------2------6------8

7-------5------1------3------9


Valve cover (cam housing ) - 10Nm + 90 degrees (renew) (Tighten from inside, outwards)

Cam gears (intake camshaft adjuster) - 40Nm + 90 degrees (renew) - LEFT-HAND thread
Cam gears (exhaust cam) - 50Nm + 90 degrees (renew)

Timing chain cover -
M6 bolt - 10Nm
M10 bolt - 50Nm

Crank pulley - 150Nm + 180 degrees (renew)

Inatke manifold bolts - 20Nm
Throttle body bolts - 7Nm

High pressure fuel pump - 20Nm

Rear main seal bolts - 12Nm (renew)

Engine mount to body bolts (4) - 20Nm + 90 degrees (renew)
Engine mount to engine bolts (3) - 30Nm + 90 degrees (renew)
DO NOT loosen the nut holding the body bracket to the engine bracket

Gearbox mount to body bolts (3) - 50Nm + 90 degrees (renew)
Gearbox mount to gearbox bolts (2) - 40Nm + 90 degrees (renew)

Pendulum mount to subframe bolt - 40Nm + 90 degrees (renew)
Pendulum mount to gearbox bolts (2) - 30Nm + 90 degrees (renew)
DO NOT loosen bolt holding gearbox bracket to subframe bracket

Gearbox to engine bolts:
M12x55 - 80Nm
M12x65 - 80Nm
M10x50 - 40Nm

Lower balljoint nuts - 100Nm (renew)

Inner CV to gearbox bolts:
M8 - 40Nm - Initially tighten diagonally to 10Nm (renew)
M10 - 70Nm - Initially tighten diagonally to 10Nm (renew)

Driveshaft axle nut - 50Nm + 45 degrees (renew)
'20 SEAT Tarraco XC 1.5 TSi
'12 VW Up! 1.0 MPi

Ex:
'06 Golf MKV GTi
'04 Golf MKIV GTi.:R
'99 Citi Golf 2.0i

Patience is the ability to idle your motor when you feel like stripping your gears.
kingozzi
Enlisted
Posts: 40
Registered for: 7 years 10 months
Car Make: Vw
Car Model: PGTI1.4tsi 172kw 309nm(crank)

Re: PGTI 6R torque settings

Post by kingozzi »

Thank you so much my good sir much appreciated
Martin H
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Registered for: 3 years 4 months

Re: PGTI 6R torque settings

Post by Martin H »

Hi,

Can anyone help me here? I’m in the UK and I’m not getting much luck in finding the information I need!

I came across this website during one of my searches.

I am looking for the torque settings for:

Big End bolts
Main Bearing bolts
Ladder Rack bolts

This is for my daughters 2014 Mk 5 1.2 12 valve engine. It is a standard Polo with a manual transmission.

I have tried and looked everywhere - the answer is usually there is no technical data as these parts are non replaceable and the lower half is not rebuilt - throw it away and replace!!!

Well - they sell the parts! Anyone got any knowledge on this?

Thanks for any help!!!
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